Process

Flow Of

Perfection

Our

Processing Flow

Steam Generation

The raw water obtain from the bore wells will be treated in reverse osmosis plant to remove scaling materials and other impurities. The treated water is fed into the boiler with the help of feed water pumps with high pressure. The rice husk is fed in to the boiler furnace through conveyor system. The heat generated in the furnace boils the water in the tubes to the required temperature and to produce steam. The high pressure (65kg/cm2 490o C) steam is then passed to the turbine for generation of power.

Power Generation

The high-pressure steam produced at the boiler will be fed in to the turbine. The turbine rotates with the help of the steam inducted into it and thus rotates the alternator to produce the required power. The turbine is a multistage and complete back pressure. The turbine supplies steam required for the other units of the complex at reduced pressure (1.5kg/cm2). The condensate water is again recirculated in to the boiler feed water tank for pumping in to the boiler again. The power generated at the turbo alternator is fed in to the transformer yard.

Power Transmission

The power generated at the turbo alternator is taken into the transformer for setup or step down of the voltage. From the transformer yard where several distribution and safety apparatuses are fixed, a power is sent to the local distribution system for the captive use.

 

Flow of

Perfection

 

Our

Rice Milling Flow

Grading and Cleaning

The paddy received from the farmers/mandis contains around 16% of moisture and also contains lot of foreign material. In order to maintain a uniform moisture level of 12%, the paddy is passed through a cleaner cum driers to reduce the moisture and remove the foreign particles.

Milling

The dried paddy is again passed through a secondary cleaning system to remove the foreign particles, stones etc. which were escaped in the preliminary cleaning. The cleaned paddy is de husked in huller mill with the help of the rubber roll hullers. The husk thus separated is either sold or sent to the boiler section for use as fuel. The de husked paddy is passed through table separators and then to the polishing section.

In the polishing section the thick brown layer of the paddy is removed with polishers/whiteners. The thick brown layer thus removed is called bran and will be sold out to the solvent extraction plants as their raw material. The polished rice then passed through sieves to remove broken. The polished rice finally passed through sorters to remove discoloured rice and then sent for packing.

The technology for the plant i.e. captive co-generation power plant and rice mills are conventional and are widely used in the respected industries. As the Government opened the avenues for export of the rice it is used imported machinery and technology.

Captive cogeneration power plant requires machinery and equipment to produce thermal energy and to convert this thermal energy into mechanical energy and to convert the mechanical energy into electrical energy. The standard equipment that are required are high pressure husk fired boiler, back pressure type steam turbine and alternator system. The technology for these items is available indigenously.

The existing technology for rice mill in India is though efficient, cannot compete with the latest technology that is developed by some foreign companies. Even though the basic mechanism and process flow is same, some foreign equipment like Sortex, polishers are being used by the rice milling industry to meet the international standards. In is used plant and machinery and technology provided by various foreign companies like Satake Corporation Ltd., Japan, Cambria., Austria etc. through their franchises in India. The technology provided by the indigenous companies like G. G. Dandekar, Naveen Engineering etc. also will be considered if they can meet the international standards.